查看完整版本: [-- Intel IC SMT 完全手册: 封装,制造过程,ESD,MSL,BGA (共15章) --]

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samnet1 2007-11-06 17:33

Intel 英 特 爾 IC 完全手册 ( 英文, 共 15 章 ), 内容包罗万有 ,

包括 :
=> 各种 IC 封装,
=> IC 的 制造过程 ,
=> IC 电器/ 机械 /热量的 性能
=> ESD ,
=> MSL [ Moisture sensitivity Level 潮湿敏感元件级别],
=> Reflow Profile 温度曲线 ,
=> BGA, CSP....等等
=> J-STD-020D IC 潮湿敏感组件 下載
=> J-STD-033B.1 湿度敏感表面贴装元器件的处理、包装、运输及使用标准


****************************************************************************
Intel® Packaging Information
Packaging Databook

Chapter 1: Introduction (PDF 271KB)
An overview of package families, including package attributes, package types, and a package selection guide.

Chapter 2: Package/Module/PC Card Outlines and Dimensions (PDF 1966KB) 各种 IC 封装
A detailed view into Intel package outlines and dimensions.

Chapter 3: Alumina and Leaded Molded Technology & IC Assembly Process (PDF 205KB) IC 的 制造过程
Statistical tools used in the manufacturing process. Also included is a comprehensive analysis of Intel's IC assembly manufacturing technology and process flow.

Chapter 4: Performance Characteristics of IC Packages (PDF 747KB)
Package characteristics and data for electrical, mechanical, and thermal IC package characteristics. IC 电器/ 机械 /热量的 性能

Chapter 5: Physical Constants of IC Package Materials (PDF 101KB)
Physical constants of IC package materials. This chapter provides valuable information onmechanical, electrical, and thermal properties of case materials, lead/leadframes, and solderingmaterial characteristics.

Chapter 6: ESD/EOS (PDF 53KB) 静电放电
An overview of electrical static discharge and electrical over stress. ESD/EOS precautions are described.
+ 最新的 ESD S20.20标准(2007)

Chapter 7: Leaded Surface Mount Technology (SMT) (PDF 101KB) SMT 制造过程 分 Type I, Type II, Type III
A review of the mass reflow soldering technologies of printed circuit board (PCB) component assembly termed SMT (surface mount technology).

Chapter 8: Moisture Sensitivity/Desiccant Packaging/Handling of PSMCs (PDF 269KB) MSL : IC 潮湿敏感组件 6 级 [ MSL= Level 1到MSL =Level=6 ].
Desiccant Packing Methods and Materials. The six levels of moisture sensitivity for packages is also examined.
+ J-STD-020D [ June.,2007 ] IC 潮湿敏感组件 下載
+ J-STD-033B.1 ( with Amend 1, issue on Jan.,2007 )   Standard for Handling, Packing, Shipping, and Use of Moisture/Reflow Sensitive Surface Mount Devices 湿度敏感表面贴装元器件的处理、包装、运输及使用标准

Chapter 9: Board Solder Reflow Process Recommendations - Leaded SMT (PDF 174KB)
A review of Board Solder Reflow Process Information.

Chapter 10: Shipping and Transport Media (PDF 357KB)
Various packing and shipping methods used at Intel. Packing media, desiccant pack materials, and shipping data are illustrated.

Chapter 11: International Packaging Specifications (PDF 38KB)
A listing of international packaging specifications and a comprehensive resource library.

Chapter 12: Tape Carrier Package (PDF 292KB)
A profile of the Tape Carrier Package and its uses in areas that require lightweight small footprintintegrated circuits.

Chapter 13: Pinned Packaging (PDF 751KB)
An overview of Plastic Pin Grid Array package technology, and its physical structure, electrical modeling and performance.

Chapter 14: Ball Grid Array (BGA) Packaging (PDF 795KB)
A profile of the Plastic Ball Grid Array package technology detailing its physical structure, electrical modeling, performance, and other aspects of the PBGA package.

Chapter 15: The Chip Scale Package (CSP) (PDF 212KB)
An overview of Chip Scale Packaging

Note : The Intel® Packaging Databook is intended to serve only as a data reference guide to Intelpackage selection and availability. As the packaging landscape changes very rapidly, informationcan become outdated very quickly. Please refer to the product specifications on the Products site for the most current detailed package information.

samnet1 2007-11-06 17:34

Chapter 1: Introduction (PDF 271KB)

An overview of package families, including package attributes, package types [ IC 封装 ], and a package selection guide.

a) IC分 塑膠 (Plastic) , 陶器( Ceramic) & Glass Sealed 三种...

b) 对于新手来看, 常常听到 PLCC , QFP, SOJ ......的封装 ( Package) , 英文全写是什么呢 ??

==> PLCC : Plastic Lead Chip Carrier [有引线塑料芯片栽体 J -脚 ]

==> QFP : Quad Flat Plat [ 方形扁平封装 Gull Wing 脚 ]

==> SOJ : Small Outline Package [ J形引线小外形封装 J -脚 ]

第一章 有简单会介绍 ( 有图 )!

XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXx

SMT Home Related Post :

http://bbs.smthome.net/read-htm-tid-136296-keyword-%B7%E2%D7%B0.html


samnet1 2007-11-06 17:36
您今天上傳的附件已經達到指定個數(2 個) ==> 明天再上傳!

Chapter 2: Package/Module/PC Card Outlines and Dimensions

A detailed view into Intel package outlines and dimensions



samnet1 2007-11-07 09:25

Chapter 2: Package/Module/PC Card Outlines and Dimensions (PDF 1966KB)

A detailed view into Intel package outlines and dimensions.

a) 考一考大家, 在 IQC 时 發現 QFP IC 脚翘起 ( Lifted-Leg) OR   IC Mounter 的 QFP抛料 , QFP 的 Co-planarity ( 脚翘起, 高低脚 ) 规格 是多少呢 ??


samnet1 2007-11-07 09:34

Chapter 3: Alumina and Leaded Molded Technology & IC Assembly Process (PDF 205KB)

Statistical tools used in the manufacturing process. Also included is a comprehensive analysis of Intel's IC assembly manufacturing technology and process flow.

IC 的 制造过程 ( Process Flow)
***********************************

==>Wafer Mount

==> Wafer Saw 芯片切割

==> Die Attach 芯片加银胶 ( Silver Filled Epoxy)

==> Wire Bond 拉金线

==> Molding 封胶

==> Lead Finish ( e.g. Solder Plating)

==> Lead Trim & Form 脚成型( e.g. Gull Wing & J-Leaded)

==> Test 测试

==> Packing 包装


samnet1 2007-11-08 11:18

Chapter 4: Performance Characteristics of IC Packages (PDF 747KB)

Package characteristics and data for electrical, mechanical, and thermal IC package characteristics.

IC 电器/ 机械 /热量的 性能

samnet1 2007-11-08 11:27

Chapter 5: Physical Constants of IC Package Materials (PDF 101KB)

Physical constants of IC package materials. This chapter provides valuable information onmechanical, electrical, and thermal properties of case materials, lead/leadframes, and solderingmaterial characteristics.

水之皮 2007-11-08 19:36
不错,期待ing, 谢谢楼主

samnet1 2007-11-09 14:01

Chapter 6: ESD/EOS (PDF 53KB)

An overview of electrical static discharge and electrical over stress. ESD/EOS precautions are described.

Electrostatic discharge (ESD) 静电放电: 会导致 IC 烧, 是不是呀 ??

当我们在 胶地板行走, 已经可产生 12,000 V 静电, 足以 导致 IC 里的 金线 烧断/ 损坏的 [ 金线 的直径 ( diameter) 约只有 1 mil ( mil = 一千份之一吋 ) ]

最新的 ESD S20.20标准(2007)
http://bbs.smthome.net/read-htm-tid-152424-fpage-2.html


leo_yiyou 2007-11-09 20:53
where are others? good file

samnet1 2007-11-09 21:21
原帖由9楼楼主 leo_yiyou 于2007-11-09 20:53发表
where are others? good file


Forum 每天只可上傳 "2 個" Files  

==> 明天再上傳!

samnet1 2007-11-10 12:08
Chapter 7: Leaded Surface Mount Technology (SMT) (PDF 101KB)

A review of the mass reflow soldering technologies of printed circuit board (PCB) component assembly termed SMT (surface mount technology).

SMT 制造过程 分 Type I, Type II, Type III

HEIR_LAU 2007-11-11 14:28
樓主的精神值得嘉獎啊!
版主要加精........
可惜就是全E文的....看起來好吃力......

samnet1 2007-11-11 21:03
Chapter 8: Moisture Sensitivity/Desiccant Packaging/Handling of PSMCs (PDF 269KB)

Desiccant Packing Methods and Materials. The six levels of moisture sensitivity for packages is also examined.

********************************************************************************************
IC 是 潮湿敏感组件 ,根据J-STD-020   Moisture/Reflow Sensitivity Classification for Plastic Integrated Circuit Surface Mount Devices, 分6 级 [ MSL= Level 1到MSL =Level=6 ].

在在车间 拆开真空包装 [银袋 ]后, 超过 Floor Life时间, 必须烘烤 (Baking)才能避免 Pop Corn Effect

當 IC经过高温 , 如 Reflow or 锡炉, 有機會会做成 内部爆裂 ( Internal Crack) , Delamination…etc等等 ..etc

烘烤分两种 :

==> 标准(Standard) 烘烤, 温度较低, 时间较长

==> 加速( Accelerated ) 烘烤, 温度较高, 时间较短, 大部份工厂都会使用此方法

相關規格:

J-STD-033B.1 ( with Amend 1, issue on Jan.,2007 )   Standard for Handling, Packing, Shipping, and Use of Moisture/Reflow Sensitive Surface Mount Devices
湿度敏感表面贴装元器件的处理、包装、运输及使用标准

SMT Home 相關資料:

http://bbs.smthome.net/read-htm-tid-137598-keyword-%C3%F4%B8%D0.html

http://bbs.smthome.net/read-htm-tid-132351-keyword-%C3%F4%B8%D0.html



qqlong 2007-11-12 08:56
东西不错,正是我需要的,

samnet1 2007-11-12 11:45
J-STD-020D [ June.,2007 ] IC 潮湿敏感组件 下載

MSL Moisture/Reflow Sensitivity Classification for Solid State Surface Mount Devices

Surface Mount Devices, 分6 级 [ MSL= Level 1 到MSL =Level=6 ].


samnet1 2007-11-12 14:42
原帖由12楼楼主 HEIR_LAU 于2007-11-11 14:28发表
樓主的精神值得嘉獎啊!
版主要加精........
可惜就是全E文的....看起來好吃力......



Intel 原文是 E文, 我已经将 "重点"数据 用中文 讲解 , 加上 Post 左 SMTHome 相关 連結。

我曾经在 IC Assembly 工厂工作过, 有问题的话, 我会尽量解答!!

很多 SMT 的 疑难 可以在这个 Post 中 找到 答案!



samnet1 2007-11-13 10:48
昨天有網友問 湿度敏感元器件 包装要求资料 (http://bbs.smthome.net/read-htm-tid-160795.html), 可下載這文件:

J-STD-033B.1 ( with Amend 1, issue on Jan.,2007 )   Standard for Handling, Packing, Shipping, and Use of Moisture/Reflow Sensitive Surface Mount Devices
湿度敏感表面贴装元器件的处理、包装、运输及使用标准

zzhzhang 2007-11-14 07:57
楼主更努力哦,可以多个文件放在一个压缩包里上载

samnet1 2007-11-14 14:27
Chapter 9: Board Solder Reflow Process Recommendations - Leaded SMT (PDF 174KB)
A review of Board Solder Reflow Process Information.
温度曲线


samnet1 2007-11-14 14:39
Chapter 10: Shipping and Transport Media (PDF 357KB)

Various packing and shipping methods used at Intel. Packing media, desiccant pack materials, and shipping data are illustrated.

samnet1 2007-11-15 10:03
Chapter 11: International Packaging Specifications (PDF 38KB)

A listing of international packaging specifications and a comprehensive resource library.

jianghm 2007-11-15 17:20
不错的资料,楼主辛苦了! 帮你顶一下!

samnet1 2007-11-16 10:38
Chapter 12: Tape Carrier Package (PDF 292KB)

A profile of the Tape Carrier Package and its uses in areas that require lightweight small footprint integrated circuits.

samnet1 2007-11-16 10:46
Chapter 13: Pinned Packaging (PDF 751KB)

An overview of Plastic Pin Grid Array package technology, and its physical structure, electrical modeling and performance.

PGA [ Plastic Pin Grid Array ] 包括有:

==>FC-PGA [ Flip Chip Plastic Pin Grid Array ]

==> uPGA [ micro Plastic Pin Grid Array ]

jianghm 2007-11-16 12:54
每天都在等lz更新,好资料,就是看起来比较费劲,英语的!

静如水 2007-11-16 13:13
原帖由25楼楼主 jianghm 于2007-11-16 12:54发表
每天都在等lz更新,好资料,就是看起来比较费劲,英语的!

哇,完了,下了才知道是英语的!

samnet1 2007-11-16 13:24
原帖由26楼楼主 静如水 于2007-11-16 13:13发表
哇,完了,下了才知道是英语的!


Intel 原文是 E文, 我已经将 "重点"数据 用中文 讲解

我曾经在 IC Assembly 工厂工作过, 有问题的话, 我会尽量解答!!

samnet1 2007-11-18 22:48
Chapter 14: Ball Grid Array (BGA) Packaging (PDF 795KB)

A profile of the Plastic Ball Grid Array package technology detailing its physical structure, electrical modeling, performance, and other aspects of the PBGA package.

samnet1 2007-11-20 09:42

Chapter 15: The Chip Scale Package (CSP) (PDF 212KB)

An overview of Chip Scale Packaging

lxylyw2003 2007-11-20 11:46
太感謝樓主了.都是我想要的.

如果各行業的專家都像樓主這麼熱心,我們SMT組裝行業的工程師就好做多嘍!!

wangyan88 2007-11-21 21:14
好东西,看看,学习学习,师夷长技以制夷

christmas 2007-11-21 22:05
非常好的资料,

楼主应该加精。

sunjj 2007-11-22 11:14
看原文好象还有CHAPTER 16 和 GLOSSARY 二个章节.
楼主是否忘了上传?

samnet1 2007-11-22 14:00
原帖由33楼楼主 sunjj 于2007-11-22 11:14发表
看原文好象还有CHAPTER 16 和 GLOSSARY 二个章节.
楼主是否忘了上传?


Chapter 16 Cartridge Packaging:

An overview of the Single Edge Contact Cartridge and its physical structure, electrical modeling, and performance.

多谢阁下的提醒   ,

==> 第 16章节 是 Cartridge Packaging, 很少机会用, 现上传 第 16章!!

==> GLOSSARY 章节 可能遗失了!!

haperwa 2007-11-22 20:59
非常好的資料
GOOD !

lufy 2007-11-23 16:36
虽然看起来挺费力,不过的确是不错的资料,谢谢楼主分享!!

liangyh 2007-11-23 17:46
这资料真是太好啦。。。受益非浅啊。

lhzong 2007-11-25 19:40
谢谢楼主的资料.你辛苦了.好文章呀

ligang1210 2007-11-25 22:37
东西不错,正是我需要的,

smthere 2007-11-25 23:00
我还好好学习的!谢谢楼主!

fofo0223 2007-11-26 09:39
I just thinking about how can the solder ball be grown under the CSP backside.
Thanks very much for the CSP package file and BGA file.

samnet1 2007-11-26 10:45
原帖由41楼楼主 fofo0223 于2007-11-26 09:39发表
I just thinking about how can the solder ball be grown under the CSP backside.
Thanks very much for the CSP package file and BGA file.


In the manufacturing of BGA or CSP, there exist a special equipment :

==> Solder Ball Attach Machine or Solder Ball Mounter [ BGA植球機 ]

Procedure :

==> Flux was added on the IC substrate

==> Use the Nozzle to Pcik-and-Place the Solder Ball

==> Pass through the Reflow Oven回銲爐 for the melting of solder ball into IC substrate

==> Machine Vision System to inspect any missing Solder Ball ,

==> Daye Ball Shear tester: to test for Solder ball's shear force

One of the Solder Ball Mounter is Shibuya and you can take a look on the Web-site as follows:

http://www.shibuya.co.jp/english/sby/products/semiconductor/SBM250.htm

http://www.shibuya.co.jp/english/sby/products/semiconductor/index.htm#Anchor-58111

http://tw.acesuppliers.com/company/information_3695.html


beyond01251 2007-11-26 13:30
thanks for the information.I am study the process of the manufacture.

zola 2007-11-27 20:51
超级好帖!
多谢LZ的分享,这么多好的资料

sunwenyuan 2007-11-28 16:30
感谢楼主,这么好的东西与大家分享.

samnet1 2007-11-28 23:59
ISO14644-1标准空气洁净度分级 Clean Room Classification

samnet1 2007-11-29 00:27


ISO14644-1 Cleanrooms and associated controlled environments 洁净室及相关控制环境国际标准

Part 1 Classification of air cleanliness

第1部分:空气洁净度等级划分

******* 中文版 & 英文版 下載 ***********


lp_chen 2007-12-01 01:09
Intel的资料可以让人放心, 还没有完全的看完, 先支持下楼主,辛苦了

tuoshi 2007-12-02 20:27
辛苦了楼主,楼主到哪弄的这么多好东西.

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